Hardy HI 6600 Series Modular Sensor System User Manual

HI 6600 Series Modular Sensor System User Guide Page | 1 HI 6600 Series Modular Sensor System User’s Guide Hardy Process Solutions Document

HI 6600 Series Modular Sensor System User Guide Page | 10 HI 6600 Series Model NumbersModel Number Description HI 6600-EIP Hardy Gateway Module -

HI 6600 Series Modular Sensor System User Guide Page | 100 F. Verify Individual Load Sensor Millivolt Output readings Testing an individual load sen

HI 6600 Series Modular Sensor System User Guide Page | 101 G- Calibration Errors During Calibration

HI 6600 Series Modular Sensor System User Guide Page | 102 H. Mechanical Installation

HI 6600 Series Modular Sensor System User Guide Page | 103 J- Electrical Inspection

HI 6600 Series Modular Sensor System User Guide Page | 104 K - Installation Check Points

HI 6600 Series Modular Sensor System User Guide Page | 105 M. Weight Processor’s Optional Front Display Blank or Locked

HI 6600 Series Modular Sensor System User Guide Page | 106 Tests and Diagnostics The Test and Diagnostics menus provide an expanded view of how the

HI 6600 Series Modular Sensor System User Guide Page | 107 Parameters Parameters are the first listed hyper- link at the base of the Diagnostics pa

HI 6600 Series Modular Sensor System User Guide Page | 108 System and Load Cell Tests Overview of Typical Load Cell System The typical system consi

HI 6600 Series Modular Sensor System User Guide Page | 109 INTEGRATED TECHNICIAN INTEGRATED TECHNICIAN® (IT) is an optional diagnostics utility that

HI 6600 Series Modular Sensor System User Guide Page | 11 Chapter 2 Specifications and Features • • • • • • Chapter 2 provides specifications for H

HI 6600 Series Modular Sensor System User Guide Page | 110 Running the Stability Test from the Web Interface A Stability Test column on th

HI 6600 Series Modular Sensor System User Guide Page | 111 Weight and Voltage Tests The Weight and Voltage tests are used to diagnose a weighing sys

HI 6600 Series Modular Sensor System User Guide Page | 112 The screen shows the individual load sensors in dwell mode. Using the right+ left button,

HI 6600 Series Modular Sensor System User Guide Page | 113 Appendix A Communications I/O Table • • • • • • I/O Tables for Communications to PLCs

HI 6600 Series Modular Sensor System User Guide Page | 114 OUTPUT Table Description Portion of the OUTPUT table used for the Hardy Gateway Module (H

HI 6600 Series Modular Sensor System User Guide Page | 115 The 16-bit value, Gateway Status, provides two pieces of information, the bottom 14-bits

HI 6600 Series Modular Sensor System User Guide Page | 116 Hardy Command Numbers Here is a list of Hardy command numbers: Command Command0 Read Pa

HI 6600 Series Modular Sensor System User Guide Page | 117 • 0x64 (100 decimal): CAL LOW CMD. Write a 0x64 hex to the command register to perform

HI 6600 Series Modular Sensor System User Guide Page | 118 Appendix B Default Parameter IDs and Values • • • • • • Default Parameters and Values Ta

HI 6600 Series Modular Sensor System User Guide Page | 119 Menu SubMenu Parameter Name Param ID R/W defaults (value) Language (menu items) Langu

HI 6600 Series Modular Sensor System User Guide Page | 12 Note: Connecting 2 or more load cells requires a summing card or Junction Box. Non-linear

HI 6600 Series Modular Sensor System User Guide Page | 120 Appendix C Drawings & Templates • • • • • • II Diagrams NOTE Full size II Diagrams

HI 6600 Series Modular Sensor System User Guide Page | 121 Image of HI 6600 Hardy Gateway Module II Diagram

HI 6600 Series Modular Sensor System User Guide Page | 122 Image of HI 6610 Weight Processing Module II Diagram

HI 6600 Series Modular Sensor System User Guide Page | 123 Optional HI 6110 Display Panel Mounting Template

HI 6600 Series Modular Sensor System User Guide Page | 124 Appendix D Spare Parts • • • • • • Spare Parts Table Part Reference Description

HI 6600 Series Modular Sensor System User Guide Page | 125 Appendix E Wiring Junction Boxes or Summing Cards • • • • • • Connecting to Hardy Juncti

HI 6600 Series Modular Sensor System User Guide Page | 126 NOTE When connecting two IT Junction Boxes together to connect 8 load points, you mus

HI 6600 Series Modular Sensor System User Guide Page | 127 At Hardy, we believe that industrial weighing solutions should be EASY to engineer and

HI 6600 Series Modular Sensor System User Guide Page | 13 Optional HI 6110 Front Panel Display  Monochrome 480 x 272 LCD display with back light

HI 6600 Series Modular Sensor System User Guide Page | 14 Each Hardy Process Solutions C2-certified load sensor outputs digital information used for

HI 6600 Series Modular Sensor System User Guide Page | 15 Chapter 3 HI 6600 Hardware Installation • • • • • • Chapter 3 covers physical installatio

HI 6600 Series Modular Sensor System User Guide Page | 16 2) Check to see that everything in the package matches the bill of lading. 3) If items

HI 6600 Series Modular Sensor System User Guide Page | 17 Overview of the HI 6600 Hardware Before installing the HI 6600 Series, familiarize yourse

HI 6600 Series Modular Sensor System User Guide Page | 18 The MAXIMUM span between the first and last module that comprise a system is 500 feet (

HI 6600 Series Modular Sensor System User Guide Page | 19 Cabling the Units Together Once the units are all placed on a DIN rail, connect them toge

HI 6600 Series Modular Sensor System User Guide Local Field Service Hardy has over 200 field technicians in the U.S., and more position

HI 6600 Series Modular Sensor System User Guide Page | 20 A power-limited 12-24 VDC power supply (Class 2) must be used on the DC input wirin

HI 6600 Series Modular Sensor System User Guide Page | 21 Non-C2 load cell wiring Hardy load sensor with C2 Note: w

HI 6600 Series Modular Sensor System User Guide Page | 22 The optional display for the HI 6600 series instrument can be mounted in a remote locati

HI 6600 Series Modular Sensor System User Guide Page | 23 i) Connect and hand-tighten the four screw rods into the Optional Front Panel display.

HI 6600 Series Modular Sensor System User Guide Page | 24 Making Longer Display Interface Cables The terminal block uses a spring cage type conta

HI 6600 Series Modular Sensor System User Guide Page | 25 Chapter 4 Instrument Configuration • • • • • • Menu Structure The menu tree below shows th

HI 6600 Series Modular Sensor System User Guide Page | 26 The system can be set-up, calibrated and operated either through the built-in Webserver

HI 6600 Series Modular Sensor System User Guide Page | 27 Once connected, browse the webpages by following the menu tree presented in the beginning

HI 6600 Series Modular Sensor System User Guide Page | 28 2) Navigate UP and DOWN the submenus using the arrow keys, then select a menu by pressin

HI 6600 Series Modular Sensor System User Guide Page | 29 The displayed mode on the instrument can also be changed by selecting DISPLAY MODE on the

HI 6600 Series Modular Sensor System User Guide Page | 3 Contents • • • • • • Contents ...

HI 6600 Series Modular Sensor System User Guide Page | 30 Naming the Weight Processing Modules To ease identification of a particular Weight Process

HI 6600 Series Modular Sensor System User Guide Page | 31 Suggested Minimum Steps When Setting Up the Instrument For the First Time Choose a speci

HI 6600 Series Modular Sensor System User Guide Page | 32 Setup Parameter Menus The Setup Menus consists of the following parameters:  Capacity 

HI 6600 Series Modular Sensor System User Guide Page | 33 Instrument ID Use this parameter to assign a meaningful name to the system to make it easi

HI 6600 Series Modular Sensor System User Guide Page | 34 Filter Parameter Menu There are two parameters in the Filter menu  NumAverages (Number o

HI 6600 Series Modular Sensor System User Guide Page | 35 Calibration The parameters in the System Calibration menu are shown below. C2 or eCAL 

HI 6600 Series Modular Sensor System User Guide Page | 36 A load cell must be mounted so that 100% of the load (Vessel w/Contents) passes verti

HI 6600 Series Modular Sensor System User Guide Page | 37 NOTE: The operating range for the scale in this example is 5-10 mVDC with a 500 pound

HI 6600 Series Modular Sensor System User Guide Page | 38 Cal Tolerance Parameter Sometimes, the contents of the vessel you are weighing are in moti

HI 6600 Series Modular Sensor System User Guide Page | 39

HI 6600 Series Modular Sensor System User Guide Page | 4 Using the HI 6110 Front Panel Display ...

HI 6600 Series Modular Sensor System User Guide Page | 40 C2 and eCAL Calibration Process Navigate to the C2and eCAL menu from the Web brower or

HI 6600 Series Modular Sensor System User Guide Page | 41 Hard Calibration Hard Calibration is the method of calibration that uses test weights. We

HI 6600 Series Modular Sensor System User Guide Page | 42 setting/verifying the Span Weight value executing this command will run the Hard Calibrati

HI 6600 Series Modular Sensor System User Guide Page | 43 Chapter 5 Instrument Operation • • • • • • Operations The following parameters are used

HI 6600 Series Modular Sensor System User Guide Page | 44 Tare Offset The value you enter for Tare Offset allows the user to avoid pushing the Tare

HI 6600 Series Modular Sensor System User Guide Page | 45 Zero Amount The Zero Amount parameter is READ ONLY and displays the amount that has been

HI 6600 Series Modular Sensor System User Guide Page | 46 Count Operations The count mode allows the unit to be calibrated and used as a piece count

HI 6600 Series Modular Sensor System User Guide Page | 47 Chapter 6 Network Communications • • • • • • Chapter Six contains step-by-step instructio

HI 6600 Series Modular Sensor System User Guide Page | 48 Maximum Number of Channels Supported for PLC Communication Formats EtherNet/IP: 30 chan

HI 6600 Series Modular Sensor System User Guide Page | 49 IP address. If you are required to use a Fixed IP addresses, refer to the section Fixed IP

HI 6600 Series Modular Sensor System User Guide Page | 5 Count Operations ...

HI 6600 Series Modular Sensor System User Guide Page | 50 DNS Server Parameter The DNS Server parameter provides the host name when the HI 6600 ser

HI 6600 Series Modular Sensor System User Guide Page | 51 Windows PC Configuration: Windows 2000 1) After starting your computer, click the Start

HI 6600 Series Modular Sensor System User Guide Page | 52 5) Click on Change Adapter Settings in the left-hand column. 6) Right click on Local Are

HI 6600 Series Modular Sensor System User Guide Page | 53 Once you have the Ethernet TCP/IP setup, there is no other configuration needed through ei

HI 6600 Series Modular Sensor System User Guide Page | 54 The EIP diagnostic parameters count the number of packets of various types received (in)

HI 6600 Series Modular Sensor System User Guide Page | 55 Ethernet UDP Parameters Ethernet UDP enables the HI 6600 series instrument to send message

HI 6600 Series Modular Sensor System User Guide Page | 56 The Modbus TCP and Modbus RTU Diagnostics screen may help with troubleshooting connection

HI 6600 Series Modular Sensor System User Guide Page | 57 The Modbus Diagnostics parameters count the number of frames received by the Hardy HI 6600

HI 6600 Series Modular Sensor System User Guide Page | 58 2) Click Connect n the Connection pull-down menu, to display the TCP/IP Connection f

HI 6600 Series Modular Sensor System User Guide Page | 59 The red “No Connection” disappears and the values at the top of the page start to change.

HI 6600 Series Modular Sensor System User Guide Page | 6 Troubleshooting ...

HI 6600 Series Modular Sensor System User Guide Page | 60 7) From the DISPLAY drop down, select the Long Inverse selection. This will allow us to w

HI 6600 Series Modular Sensor System User Guide Page | 61 10) Click on OK to accept the value and click on the Send button to send it to the HI

HI 6600 Series Modular Sensor System User Guide Page | 62 Modbus-RTU (over RS-485) Modbus-RTU Commands and Parameters Slave Address Parameter The

HI 6600 Series Modular Sensor System User Guide Page | 63 On the HI 6110 optional display: select the communication menu and use the UP or DOWN but

HI 6600 Series Modular Sensor System User Guide Page | 64 Modbus Setup • Slave Address may be set to any number in the range of 1-247. • Set Baud Ra

HI 6600 Series Modular Sensor System User Guide Page | 65 • 6: WEIGHT SAMPLE CMD: Write a #6 to the command register to run the Weigh Sample command

HI 6600 Series Modular Sensor System User Guide Page | 66 Wiring For Profibus, connect the two wires to pins 3 and 4. GND SHIELD TX+ TX-Signal Grou

HI 6600 Series Modular Sensor System User Guide Page | 67 NOTE Profibus Node Address #5 is the lowest number that can be used by a slave device.

HI 6600 Series Modular Sensor System User Guide Page | 68 Profibus-DP .GSD File All devices connected to a Profibus-DP network require a *.gsd file

HI 6600 Series Modular Sensor System User Guide Page | 69 Configuring Profibus from the Front Panel 1) Press the Configuration key 2) Down arrow

HI 6600 Series Modular Sensor System User Guide Page | 7 Portion of the INPUT table used for Weigh Processing Modules (WPMs) ... 115 H

HI 6600 Series Modular Sensor System User Guide Page | 70 6) Click OK to set the Node Address. 7) The HI 6600 Series module appears in the Prof

HI 6600 Series Modular Sensor System User Guide Page | 71 9) Once the selection has been made, you should see the input and output words showing

HI 6600 Series Modular Sensor System User Guide Page | 72 9) Click the Download Icon to download the configuration to the PLC and open the Select

HI 6600 Series Modular Sensor System User Guide Page | 73 USB Memory Stick The HI 6600 series provides an interface to an external USB memory stic

HI 6600 Series Modular Sensor System User Guide Page | 74 Chapter 7 Security • • • • • • Chapter 7 covers the security menu, which allows the user

HI 6600 Series Modular Sensor System User Guide Page | 75 The changes to the calibration and read only security features are updated when you exit

HI 6600 Series Modular Sensor System User Guide Page | 76 The display lock flowchart below shows the options and features when the display lock is e

HI 6600 Series Modular Sensor System User Guide Page | 77 The following list explains the operation and features available if the correct 4 alphanu

HI 6600 Series Modular Sensor System User Guide Page | 78 The Keypad Lock While the keypad lock is enabled the Mode, Zero, Tare, and Configuration b

HI 6600 Series Modular Sensor System User Guide Page | 79 The following list explains the operation and features available if the correct 4 alphanum

HI 6600 Series Modular Sensor System User Guide Page | 8 Chapter 1 HI 6600 Series Overview • • • • • • This Manual describes installation, setup

HI 6600 Series Modular Sensor System User Guide Page | 80 Figure 3: Configuration Lock Flowchart The following list explains the operation and fe

HI 6600 Series Modular Sensor System User Guide Page | 81 The Read Only, Security & Calibration Locks There are three additional levels of secur

HI 6600 Series Modular Sensor System User Guide Page | 82 Modifying the Security Parameters To view or modify the security parameters use the UP or

HI 6600 Series Modular Sensor System User Guide Page | 83 Modifying the Calibration Parameters The calibration security locks out users from seeing

HI 6600 Series Modular Sensor System User Guide Page | 84 Chapter 8 Troubleshooting • • • • • • Chapter 8 provides procedures for troubleshooting

HI 6600 Series Modular Sensor System User Guide Page | 85 This chapter describes several tests that can shorten the time for troubleshooting. Most p

HI 6600 Series Modular Sensor System User Guide Page | 86 To change to a different WPM Channel, just select it from the pull d

HI 6600 Series Modular Sensor System User Guide Page | 87 Common Error Messages  A/D Convert Error! - Load Cells input out of range.  Motion

HI 6600 Series Modular Sensor System User Guide Page | 88 channels to each HI 6610 Weight Processing Module. The test for pass or fail may take 30 s

HI 6600 Series Modular Sensor System User Guide Page | 89 Further investigation to isolate system problems requires the use of hand tools and multi-

HI 6600 Series Modular Sensor System User Guide Page | 9 The system is used for front end signal processing of strain-gage type sensors and load

HI 6600 Series Modular Sensor System User Guide Page | 90 and press Do IT Test. The Dwell test for pass or fail takes 30 seconds to settle. Until i

HI 6600 Series Modular Sensor System User Guide Page | 91 General Troubleshooting Flow Chart Index

HI 6600 Series Modular Sensor System User Guide Page | 92 A - Electrical and Mechanical Review

HI 6600 Series Modular Sensor System User Guide Page | 93 A1. Checking for Unstable Components in a Weighing System

HI 6600 Series Modular Sensor System User Guide Page | 94 B. Guidelines for Electrical, Mechanical or Configuration Issues

HI 6600 Series Modular Sensor System User Guide Page | 95 B1 - Guidelines to Verify Electrical Installation

HI 6600 Series Modular Sensor System User Guide Page | 96 B2 - Guidelines to Verify Mechanical Installation

HI 6600 Series Modular Sensor System User Guide Page | 97 B3 - Verify Configuration/Filter Settings to Improve Stability

HI 6600 Series Modular Sensor System User Guide Page | 98 C - Integrated Technician and Stability Test Overview

HI 6600 Series Modular Sensor System User Guide Page | 99 E Non-Return to Zero (System with IT Summing Card.)